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Industrial Internet of Things

The Smartest Way To Machine Condition Monitoring

Condition monitoring (CBM) is the process of monitoring a parameter of condition in machinery (vibration, temperature etc.), in order to identify a significant change which is indicative of a developing fault. It is a major component of Predictive Maintenance.


The use of condition monitoring allows maintenance to be scheduled, or other actions to be taken to prevent consequential damages and avoid its consequences. Condition monitoring has a unique benefit in that conditions that would shorten normal lifespan can be addressed before they develop into a major failure. Condition monitoring techniques are normally used on rotating equipment, auxiliary systems and other machinery (compressors, pumps, electric motors internal combustion engines, presses).

  Products  

  Real Time Sensor Device  

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The Sensor device is designed by IOT Unicorn for machine Temperature, Vibration real time monitoring purpose.

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Temperature Monitoring

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Vibration Monitoring

Specification:

  • Vibration Sensor: 3-axis MEMS Sensor

  • Temperature Sensor: -40°C to +100°C

  • Connectivity: WiFi, Bluetooth, Modbus RS 485

  • Power Supply: External 24VDC+/-10%

  • Size: 40mm (L) X 40mm (W) X 33mm (H)

  • Weight: 78 gms

  • Enclosure: Polycarbonate, IP67 Rates

  • LED indication: Red, Green, Blue, Orange

  Cloud/ On-Premise Diagnostic Software  

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The software is a dashboard which shows real time sensor data which is, machine Temperature & Vibration parameters. Monitoring these parameter comes useful in the long run. It help to reduce breakdown period and maintenance cost.

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  Common Detected Failures  

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  • Power Supply Problems

  • Imbalance of the Rotor

  • Motor Misalignment.

  • Motor Insulation Problems

  • Rotor - Stator Eccentricity

  • Ventilation System Problems

  • Problems in the Rotor Bars and SC - Rin

  • Bearing Problems

  • Structural Problems

  Features  

Real Time Monitoring

Easy Installation

Prediction of Faults

Wireless Communication

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